West Michigan, USA

Telecommunications Industry.
Engineered for the Network.

We delivers manufacturing solutions for the telecommunications industry that telecom companies and network equipment makers can build on. From first concept to final box build, our team pairs deep engineering with the reliability and precision that modern network infrastructure demands.

Jon Cusack

Founder & CTO
“We help people help themselves. We value developing long-term relationships by applying our love of electronics to launch successful and innovative projects.”

TELECOMMUNICATIONS Industry

Trusted Telecommunications Manufacturing Under One Roof

As one of the few manufacturers bringing design, engineering, and production together in one integrated workflow, Cusack Electronics delivers dependable, field-ready hardware for telecom companies supporting both wired and wireless networks. We tailor our quality controls to the reliability and uptime requirements of modern telecommunications infrastructure, ensuring your program meets specifications and stays on schedule.

Networking Hardware

Custom PCBs for networking hardware built for routers, switches, and edge equipment that keep telecom services running without interruption.

Signal Processing Boards

Signal processing boards engineered for accuracy and low latency across data-heavy telecommunications network applications.

5G Technology Support

Hardware designed to support 5G technology rollouts, from small-cell equipment to backhaul and infrastructure components.

Fiber Optic Network Hardware

Assemblies and control boards built for fiber optic network equipment, supporting the shift toward higher-bandwidth infrastructure.

Network Infrastructure Equipment

Enclosures, wire harnesses, and control hardware for network infrastructure deployed by internet service providers and carriers.

Prototyping to Production

Full support from first prototype through volume manufacturing, keeping pace with fast-moving telecom industry trends.

Featured Capability

One Partner. One Workflow. Every Discipline.

What sets Cusack Electronics apart among telecom companies’ manufacturing partners is the integration of design, development, and manufacturing inside a single workflow. Your product never leaves our hands as it moves from electronics design and firmware to PCB assembly, machining, finishing, and final box build, which means tighter timelines, fewer handoffs, and one accountable team for your telecommunications program.

Integrated Engineering

Electronics design, firmware, and mechanical design teams work side by side with our manufacturing floor, accelerating iteration and protecting design intent across every network infrastructure program.

Full Manufacturing Stack

PCB assembly, CNC machining, wire harness, powder coating, UV printing, 3D printing, and injection molding all happen under one roof, removing the need for multiple vendors.

Quality and Traceability

Workmanship aligned with IPC-A-610 and IPC J-STD-001, with documented traceability across approved vendor lists, lead-free solder lots, and full lifecycle records.

HOW WE WORK

From Concept to Delivery in Five Stages

A structured, transparent process built to reduce program risk, compress NPI timelines, and protect your margins from first prototype through full production volume.

Consultation

We evaluate your product brief, BOM, and Gerber files to define the project scope, whether turnkey or consigned, and establish key milestones from the outset.

Design & DFM

DFM, DFT, and DFA assessments optimize your design for manufacturing before production begins, identifying potential issues while modifications remain efficient and cost-effective.

Sourcing

Components are procured through our qualified supplier network, supported by lifecycle and obsolescence management plus counterfeit-prevention measures to maintain supply reliability.

Assembly

SMT, through-hole, conformal coating, press-fit, hand soldering, and depaneling are performed under IPC J-STD-001 standards with rigorous in-process inspection.

Test & Fulfillment

Functional testing, burn-in, calibration, and end-of-line verification are completed before just-in-time delivery, with comprehensive traceability and documentation through to your facility.

Our other brands

Call-to-Action

Let's Build Your Next Telecommunications Program

Send us your requirements, drawings, or a quick product brief, and our telecommunications manufacturing team will return a clear path forward capabilities, lead time, and next steps within 24 hours. When you need networking hardware or signal processing boards that hold up on the network, Cusack Electronics is ready to engineer it.

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