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West Michigan, USA

Small Team.
Big Impact.

Cusack Electronics accomplishes creative, dependable designs through experienced engineering. At any stage — from idea to product — our team delivers the passion, flexibility, and expertise you can depend on.
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Jon Cusack

Founder & CTO
“We help people help themselves. We value developing long-term relationships by applying our love of electronics to launch successful and innovative projects.”

Industries We Serve

Built for OEMs Across Every Electronics Sector

We deliver electronic contract manufacturing services tailored to the regulatory, performance, and traceability demands of each sector we support, with process controls adapted to the standards your industry expects.

Manufacturing

Industrial automation controls, sensor boards, and ruggedized assemblies for production environments.

Industrial Automation

Embedded controllers, motor control boards, and instrumentation engineered for harsh field conditions.

Energy & Utilities

Power monitoring boards, FPGAs, and grid-edge IoT assemblies for modern energy infrastructure.

Consumer Electronics

Connected products and consumer devices with full design and manufacturing support.

Audio Industry

Audio effects products utilizing digital signal processors.

IoT & Instrumentation

Smart devices, sensor platforms, and connected hardware with embedded systems and firmware integration.

Featured Capability

One Partner. One Workflow. Every Discipline.

What sets Cusack Electronics apart is the integration of design, development, and manufacturing inside a single workflow. Your product never leaves our hands as it moves from electronics design and firmware to PCB assembly, machining, finishing, and final box build, which means tighter timelines, fewer handoffs, and one accountable team.

Integrated Engineering

Electronics design, software development, and mechanical design teams work side by side with our manufacturing floor, accelerating iteration and protecting design intent.

Full Manufacturing Stack

PCB assembly, CNC machining, wire harness, powder coating, UV printing, 3D printing, and injection molding all happen under one roof, eliminating the need for multiple vendors.

Quality and Traceability

Workmanship aligned with IPC-A-610 and IPC J-STD-001, with documented traceability across approved vendor lists, lead-free solder lots, and full lifecycle records.

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Industries We Serve

From Concept to Delivery in Five Stages

A structured, transparent process engineered to reduce program risk, compress NPI timelines, and protect your margins from first prototype through full mass production.

Consultation

We review your product brief, BOM, and gerber files to scope the engagement, whether turnkey or consigned, and align on milestones early.

Design & DFM

DFM, DFT, and DFA reviews refine your design for manufacturability before a single board is built, surfacing risks while changes are still inexpensive.

Sourcing

Component sourcing through our approved vendor list with built in obsolescence management and counterfeit prevention controls protects your supply continuity.

Assembly

SMT, through-hole, conformal coating, press-fit, hand soldering, and depaneling, all governed by IPC J-STD-001 workmanship and inline inspection.

Test & Ship

Functional test, burn-in, calibration, and end-of-line test, followed by just-in-time delivery with documented traceability into your facility.

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