Our Products
Engineered for demanding industrial and commercial applications, our electronic products combine precision manufacturing, dependable performance, and scalable production support to help OEMs bring quality products to market faster.
Common Powders
List of Stocked Powder Coats
We partner with Prismatic Powder Coats to help deliver you with the best polyester powder coat colors.
Popular options include:
Black - Textured Satin
PTB-7102 ($)
Our most popular black, looks great on every substrate.
Black - Stone Matte
PSS-1168 ($)
For a smoother finish, but without the gloss.
Black - VW Gloss Metal Flake
PMB-2650 ($)
High gloss option with metallic flakes.
White - Strikers Textured Matte
PTS-4310 ($)
Our white with a light textured surface.
White - Watson Semi-gloss
PSB-6649 ($)
Medium white with a solid tone.
Yellow - Canary Satin
PRB-6119 ($$)
Bright yellow with a mild texture.
Yellow - Tomic Gold II
EMB-4448 ($$)
Medium gold with a heavy metal flake.
Yellow/Orange Royal Gold
PMB-5742 ($$)
Yellow/orange with a pearlescent finish. Semi-gloss.
Red - Fire Engine Satin
PMB-5938 ($$)
Soft fire engine red color with a satin finish.
Red - Pearl Vein
PVB-6459 ($$)
Vein powder coat with a semi-gloss finish.
Red - Soft Candy
PPS-2888 ($$)
Candy Red top coat with high-gloss finish.
Pink - Matte
PSB-6357 ($$)
Slightly textured matte pink coat with a semi-gloss finish.
Purple - Grape Slurpee
PMB-6717 ($$)
Rich metallic purple with a matte finish.
Blue - Playboy
PSS-1715 ($)
Dark sky blue with high-gloss finish.
Blue - Brunken
PMB-1185 ($$)
Medium blue with heavy metallic coat and a glossy finish.
Blue - Colonial
PSB-4813 ($)
Blue/gray with a satin finish.
Gray - Teridium Texture
PTB-6696 ($)
Steel gray with a medium texture.
Gray - Weston
PMB-1776 ($$)
Dark metallic gray with a semi-gloss finish.
Gray - Baltic Silver
PMB-4866 ($$)
Silver metallic with a satin finish.
Gray - Porsche Silver
PMS-0439 ($$)
Silver metallic with a glossy finish.
Green - E.C.S
PSB-5674 ($$)
Pea green with a satin finish.
Green - Tango
PMB-4752 ($$)
Gright green metallic with a heavy silver flake and a high gloss finish
Green - Mallard
PSB-5606 ($$)
Deep teal green with a solid glossy finish.
Green - Satin China Mint
PSB-10166 ($$)
Mint green with a satin finish.
Common Enclosures
List of Stocked Enclosures
Choose from one of our many stocked Hammond style diecast aluminum enclosures, or inquire about having us powder your custom enclosure.
1590A
3.65 in x 1.52 in x 1.22 in
(93 mm x 39 mm x 31 mm)
1590B
4.43 in x 2.38 in x 1.22 in
(113 mm x 60 mm x 31 mm)
125B (1590N1)
4.78 in x 2.6 in x 1.54 in (121.3mm x 66mm x 39.2mm)
1590BB
4.7 in x 3.7 in x 1.34 in
(119 mm x 94 mm x 34 mm)
1590BBS
4.7 in x 3.7 in x 1.66 in
(119 mm x 94 mm x 42 mm)
1590XX
5.7 in x 4.72 in x 1.54 in
145mm x 120mm x 39mm
Who We Are
Creative Design and Uncompromised Quality, Under One Roof
Cusack Electronics is a full-service electronic contract manufacturer built around a simple idea, that OEMs deserve a single partner who can take a product from concept through finished build without juggling multiple vendors. Our team brings electronics design, software development, mechanical design, and full-stack manufacturing capability into one accountable workflow, backed by years of hands-on engineering experience.
- Electronics design, software development, and mechanical design built into the same workflow as our manufacturing floor, eliminating handoffs between vendors.
- Workmanship governed by IPC-A-610 and IPC J-STD-001 standards across SMT, through-hole technology, hand soldering, and rework operations.
- In-house DFM, DFT, and DFA reviews catch design issues before production starts, reducing NPI cycles and protecting your margins.
- Lifecycle support covering BOM management, component sourcing, obsolescence management, and counterfeit prevention for long running programs.
Multi System Design
We’ve worked on digital, analog, AC & and low power solutions
Automation
Automated assembly lines and product testing
Engineering
In house electrical, mechanical, and software engineers
Compliance
IPC & RoHS Compliant
Common Questions
Frequently Asked Questions
What is electronic contract manufacturing?
Electronic contract manufacturing, often called ECM or EMS, is the practice of an external partner building electronic products on behalf of OEMs and ODMs. The scope typically covers PCB assembly, box build, testing, and supply chain support under one accountable engagement.
Do you offer turnkey and consigned manufacturing?
What PCB assembly capabilities do you offer?
Can you support new product introduction (NPI)?
What inspection and testing do you perform?
We run AOI, SPI, AXI, ICT, flying probe, functional test, boundary scan (JTAG), burn-in, HALT, HASS, and end-of-line test. The exact mix is calibrated to your product’s reliability targets and end use environment.
Which industries do you serve?
We serve OEMs across manufacturing,, industrial automation, energy and utilities, consumer electronics, telecommunications, IoT, and instrumentation. Process controls are adapted to each sector’s regulatory expectations.
How do you handle component obsolescence and EOL parts?
What compliance and certifications do you support?
Our processes align with ISO 9001, ISO 13485, IATF 16949, AS9100, RoHS, REACH, WEEE, UL, CE marking, FCC, and ITAR documentation requirements, with the specific framework matched to your program.
Do you provide product development services?
Can you handle the full product build, not just the boards?
Yes. Beyond PCB assembly, we offer CNC machining, wire harness assembly, powder coating, UV printing, 3D printing, and injection molding, allowing us to deliver a fully finished product under one roof.