Electronics PCB Assembly

PCBs at Cusack Manufacturing

Whether you need a printed circuit board designed, analyzed, debugged, or populated, we can assist at any step in the process.

We have the ability to populate PCBs for both surface mount and through hole applications, or a combination of the two. We utilize a full range of production-grade equipment to populate our boards, including:

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ANNOUNCEMENT

We are in the process of upgrading equipment for our SMT lines, so the below information may change over time.  Notably, we are looking into upgrading our SMT pick & place machines and add an in line Automated Optical Inspection (AOI) machine.  To account of our limited floor space, we plan to consolidate our through hole capabilities.  

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Surface mount (SMT):

  • Automated Screen Printing
  • Automated Pick & Place
    • 5 x Quad QSP-2 Plus
  • 2 x PCBA Reflow Ovens
  • FR4, Rigid Flex, & Fully Flexible PCB Assembly

Through hole (THT):

  • Selective Soldering
    • 2 x Nordson Select Inc. K.I.S.S.-103
  • Axial Machine
    • 1 x Universal Sequencer V
  • Cut and Clinch Manual Inserter
    • 3 x Contact Systems CS-400 Cut & Clinch Machines
  • Wave Soldering
    • 1 x Novastar Spartan 8D
  • Hand assembly for miscellaneous components

Test and Inspection

  • Functional testing
  • Custom fixture testing
  • Custom automated software testing