IoT Technology.
Engineered to Connect.
We deliver IoT technology solutions that instrumentation companies and smart device makers can build on. From first concept to final box build, our team pairs deep engineering with the precision and firmware integration that connected devices demand.
Jon Cusack
IOT & INSTRUMENTATION
Trusted IoT Technology Manufacturing Under One Roof
As one of the few manufacturers to unite design, development, and production in a single workflow, Cusack Electronics builds reliable, field-ready hardware for smart devices and industrial iot applications. We adapt our process controls to the accuracy and durability standards iot solutions demand, so your program ships on spec and on time.
Smart Devices
Custom smart devices engineered from concept to production, built for reliability across consumer and industrial applications.
Sensor Platforms
IoT sensors and sensor platforms designed for accuracy, low power draw, and long-term field deployment.
Firmware Integration
Embedded firmware development that connects hardware to your iot platform, enabling seamless data capture and communication.
Industrial IoT Hardware
Ruggedized industrial iot equipment built to perform in demanding manufacturing, energy, and monitoring environments.
Connected Device Design
End-to-end design for connected devices, from PCB layout to enclosure, tuned for wireless communication and integration.
Prototyping to Production
Full support from first prototype through volume manufacturing, keeping pace with fast-moving iot applications and technology.
One Partner. One Workflow. Every Discipline.
What sets Cusack Electronics apart in iot technology manufacturing is the integration of design, development, and manufacturing inside a single workflow. Your product never leaves our hands as it moves from electronics design and firmware integration to PCB assembly, machining, finishing, and final box build, which means tighter timelines, fewer handoffs, and one accountable team for your smart device program.
Integrated Engineering
Electronics design, firmware, and mechanical design teams work side by side with our manufacturing floor, accelerating iteration and protecting design intent across every connected device program.
Full Manufacturing Stack
PCB assembly, CNC machining, wire harness, powder coating, UV printing, 3D printing, and injection molding all happen under one roof, removing the need for multiple vendors.
Quality and Traceability
Workmanship aligned with IPC-A-610 and IPC J-STD-001, with documented traceability across approved vendor lists, lead-free solder lots, and full lifecycle records.
HOW WE WORK
From Concept to Delivery in Five Stages
A structured, transparent process built to reduce program risk, compress NPI timelines, and protect your margins from first prototype through full production volume.
Consultation
We review your product brief, BOM, and gerber files to scope the engagement turnkey or consigned and align on milestones early.
Design & DFM
DFM, DFT, and DFA reviews refine your design for manufacturability before a single board is built, surfacing risks while changes are still inexpensive.
Sourcing
Component sourcing through our approved vendor list, with obsolescence management and counterfeit-prevention controls that protect supply continuity.
Assembly
SMT, through-hole, conformal coating, press-fit, hand soldering, and depaneling, all governed by IPC J-STD-001 workmanship and inline inspection.
Test & Ship
Functional test, burn-in, calibration, and end-of-line test, followed by just-in-time delivery with documented traceability into your facility.
Our other brands
Let's Build Your Next IoT Technology Program
Send us your requirements, drawings, or a quick product brief, and our IoT technology team will return a clear path forward capabilities, lead time, and next steps within 24 hours. When you need smart devices, sensor platforms, or firmware integration that holds up in the field, Cusack Electronics is ready to engineer it.