Manufacturing Industry Solutions.
Built for Production.
Cusack Electronics delivers manufacturing industry solutions that OEMs and industrial manufacturing companies can build on. From first concept to final box build, our team pairs deep engineering with the process control and consistency that production lines demand.
Jon Cusack
Manufacturing Industry Solutions
Trusted Manufacturing Solutions Under One Roof
As one of the few electronic contract manufacturing partners to unite design, development, and production in a single workflow, Cusack Electronics builds reliable hardware for every stage of the production line. We adapt our process controls to the quality and throughput standards discrete manufacturing demands, so your program ships on spec and on time.
PCB Assembly
PCB assembly services covering SMT, through-hole, and mixed-technology boards built for reliability across high-mix, high-volume production runs.
CNC Machining
Precision CNC machining services for enclosures, brackets, and custom components that keep production lines moving without outside vendors.
Wire Harness Manufacturing
Custom wire harness manufacturing engineered for durability and consistency across industrial equipment and production-line assemblies.
Production Line Integration
Assemblies and sub-systems designed and built to integrate directly into existing production lines with minimal disruption.
Manufacturing Automation
Control boards and automation hardware supporting manufacturing automation initiatives and Industry 4.0 manufacturing upgrades.
Process & Quality Control
Inline inspection, testing, and documentation built into every stage to support manufacturing process improvement across your program.
One Partner. One Workflow. Every Discipline.
What sets Cusack Electronics apart among industrial manufacturing companies is the integration of design, development, and manufacturing inside a single workflow. Your product never leaves our hands as it moves from electronics design and firmware to PCB assembly, CNC machining, wire harness, finishing, and final box build, which means tighter timelines, fewer handoffs, and one accountable team for your production-line programs.
Integrated Engineering
Electronics design, software development, and mechanical design teams work side by side with our manufacturing floor, accelerating iteration and protecting design intent across every manufacturing program.
Full Manufacturing Stack
PCB assembly, CNC machining, wire harness, powder coating, UV printing, 3D printing, and injection molding all happen under one roof, removing the need for multiple vendors.
Quality and Traceability
Workmanship aligned with IPC-A-610 and IPC J-STD-001, with documented traceability across approved vendor lists, lead-free solder lots, and full lifecycle records.
HOW WE WORK
From Concept to Delivery in Five Stages
A structured, transparent process built to reduce program risk, compress NPI timelines, and protect your margins from first prototype through full production volume.
Consultation
We review your product brief, BOM, and gerber files to scope the engagement turnkey or consigned and align on milestones early.
Design & DFM
DFM, DFT, and DFA reviews refine your design for manufacturability before a single board is built, surfacing risks while changes are still inexpensive.
Sourcing
Component sourcing through our approved vendor list, with obsolescence management and counterfeit-prevention controls that protect supply continuity.
Assembly
SMT, through-hole, conformal coating, press-fit, hand soldering, and depaneling, all governed by IPC J-STD-001 workmanship and inline inspection.
Test & Ship
Functional test, burn-in, calibration, and end-of-line test, followed by just-in-time delivery with documented traceability into your facility.
Our other brands
Let's Build Your Next Manufacturing Program
Send us your requirements, drawings, or a quick product brief, and our manufacturing team will return a clear path forward capabilities, lead time, and next steps within 24 hours. When you need PCB assembly, CNC machining, or wire harness manufacturing that keeps your production line running, Cusack Electronics is ready to engineer it.