Automotive Electronics.
Engineered to Endure.
Cusack Electronics delivers automotive electronic manufacturing services that OEMs and Tier-1 suppliers can build on. From first concept to final box build, our team pairs deep engineering with the traceability, ruggedization, and process control that in-vehicle systems demand.
Jon Cusack
AUTOMOTIVE ELECTRONICS
Trusted Automotive Electronics Manufacturing Under One Roof
As one of the few automotive electronics manufacturing companies to unite design, development, and production in a single workflow, Cusack Electronics builds reliable, road-ready assemblies for every vehicle system. We adapt our process controls to the traceability and quality standards the automotive sector expects, so your program ships on spec and on time.
Powertrain & EV Systems
Battery management boards, motor-control assemblies, and high-reliability power electronics engineered for electric and hybrid drivetrains.
ADAS & Safety
Sensor-fusion boards, radar and camera modules, and safety-critical assemblies built to demanding automotive quality and reliability standards.
Infotainment & Displays
Connected head units, display drivers, and digital signal processing hardware that power modern in-cabin experiences.
Body & Comfort Control
Body control modules, lighting controllers, and HVAC electronics designed to survive harsh under-hood and in-cabin conditions.
Telematics & Connectivity
Embedded telematics units, V2X modules, and connected hardware with integrated firmware for data-driven vehicles.
Sensors & Instrumentation
Precision sensor boards, instrument clusters, and ruggedized assemblies validated against temperature, vibration, and EMI.
One Partner. One Workflow. Every Discipline.
What sets Cusack Electronics apart among automotive electronics manufacturers is the integration of design, development, and manufacturing inside a single workflow. Your product never leaves our hands as it moves from electronics design and firmware to PCB assembly, machining, finishing, and final box build which means tighter timelines, fewer handoffs, and one accountable team.
Integrated Engineering
Electronics design, software development, and mechanical design teams work side by side with our manufacturing floor, accelerating iteration and protecting design intent across every automotive program.
Full Manufacturing Stack
PCB assembly, CNC machining, wire harness, powder coating, UV printing, 3D printing, and injection molding all happen under one roof, removing the need for multiple vendors.
Quality and Traceability
Workmanship aligned with IPC-A-610 and IPC J-STD-001, with documented traceability across approved vendor lists, lead-free solder lots, and full lifecycle records.
HOW WE WORk
From Concept to Delivery in Five Stages
A structured, transparent process built to reduce program risk, compress NPI timelines, and protect your margins from first prototype through full production volume.
Consultation
We review your product brief, BOM, and gerber files to scope the engagement turnkey or consigned and align on milestones early.
Design & DFM
DFM, DFT, and DFA reviews refine your design for manufacturability before a single board is built, surfacing risks while changes are still inexpensive.
Sourcing
Component sourcing through our approved vendor list, with obsolescence management and counterfeit-prevention controls that protect supply continuity.
Assembly
SMT, through-hole, conformal coating, press-fit, hand soldering, and depaneling, all governed by IPC J-STD-001 workmanship and inline inspection.
Test & Ship
Functional test, burn-in, calibration, and end-of-line test, followed by just-in-time delivery with documented traceability into your facility.
Our other brands
Let’s Build Your Next Automotive Program
Send us your requirements, drawings, or a quick product brief, and our automotive electronic manufacturing team will return a clear path forward capabilities, lead time, and next steps within 24 hours. When you need electronic manufacturing services for automotive programs that hold up in the field, Cusack Electronics is ready to engineer it.